Metal Forge

At MAIKONG, we’ve established ourselves as industry leaders in metal forging and precision manufacturing. Our state-of-the-art facility in Shenzhen leverages China’s exceptional supply chain advantages while maintaining the highest international quality standards. We specialize in transforming raw materials into precision-engineered components through advanced forging metal processes and CNC machining techniques.

Our team of experienced engineers and skilled technicians works diligently to deliver custom metal components that meet the most demanding specifications across diverse industries. From automotive and aerospace to medical devices and industrial automation, we provide manufacturing solutions that combine quality, cost-effectiveness, and technical precision.

Our Comprehensive Metal Forging Process

At MAIKONG, we’ve developed a sophisticated approach to metal forge manufacturing that ensures consistent quality and exceptional performance. Our process combines traditional forging expertise with modern manufacturing technologies to deliver superior components.

1. Material Selection & Preparation: We begin by selecting the optimal material for your specific application, considering factors like mechanical properties, cost-effectiveness, and long-term performance.
2. Design & Engineering: Our engineering team analyzes your specifications and develops a comprehensive manufacturing plan, including die design, process parameters, and quality control measures.
3. Heating & Forging: The selected material is precisely heated to the optimal temperature before being formed through our advanced forge metal processes, ensuring proper grain flow and mechanical properties.
4. Trimming & Finishing: Excess material is removed, and the component undergoes initial finishing operations to achieve the required dimensions and surface characteristics.
5. Heat Treatment: When required, components undergo specialized heat treatment processes to enhance mechanical properties and ensure optimal performance.
6. Secondary Operations: Additional machining, surface treatments, or assembly operations are performed as needed to complete the component to your exact specifications.
7. Quality Inspection: Every component undergoes rigorous inspection using advanced measurement and testing equipment to verify dimensional accuracy and material integrity.

Our Quality Control Process

• Material Verification: We verify the chemical composition and mechanical properties of all incoming materials to ensure they meet specifications.
• In-Process Inspection: Throughout the metal forge process, we conduct regular inspections to verify dimensional accuracy and surface quality.
• Non-Destructive Testing: We employ advanced NDT techniques including ultrasonic, magnetic particle, and dye penetrant testing to verify internal integrity.
• Dimensional Inspection: Using precision measurement equipment, we verify that all components meet dimensional specifications and tolerances.
• Mechanical Testing: When required, we conduct mechanical testing to verify strength, hardness, and other critical properties.
• Surface Finish Inspection: We verify surface finish requirements using both visual inspection and advanced measurement techniques.
• Final Inspection: Before shipment, all components undergo a comprehensive final inspection to ensure complete conformance to specifications.

Ready to Discuss Your Metal Forging Requirements?

Our team is ready to help you develop the optimal manufacturing solution for your specific needs. Whether you’re looking for prototype development, small-batch production, or high-volume manufacturing, MAIKONG has the expertise and capabilities to deliver exceptional results.

Contact us today to discuss your project requirements and discover how our metal forge capabilities can help you achieve your manufacturing goals.